Laser Powder Bed Fusion Parameter Selection Via Machine Learning Augmented Process Modeling

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Date

2021-04

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Research Projects

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Abstract

Laser powder bed fusion (LPBF) additive manufacturing (AM) is a highly active research area in the materials and manufacturing community, driven by promises of reduced lead time, increased design flexibility, and potentially location-specific process control. However, a complex processing space counters these benefits and results in difficulties when attempting to develop process parameter sets across different component geometries and sub-geometries. We develop a procedure for coupling physics-based process modeling with machine learning and optimization methods to accelerate searching the AM processing space for suitable printing parameter sets. We demonstrate the approach first on simple geometries that vary in size to show the methodology and then to a more complicated geometry to show the benefit of locally-tailored process parameters on component processing history.

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Poster Division: Engineering: 3rd Place (The Ohio State University Edward F. Hayes Graduate Research Forum)

Keywords

additive manufacturing, machine learning, process modeling, optimization

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